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KAIAO RAPID MANUFACTURING CO., LTD
Kaiao Rapid Manufacturing Co., Limited
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2 Years

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Reaction injection molding for automotive interiors custom with paint and printing

KAIAO RAPID MANUFACTURING CO., LTD
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Reaction injection molding for automotive interiors custom with paint and printing

Brand Name : KAIAO

Model Number : KA-006

Certification : ISO-9001

Place of Origin : Shenzhen,Guangdong, China

MOQ : 1 Piece

Price : quote according to print

Supply Ability : 60000 Pieces per Quarter plastic prototype

Packaging Details : Wood case or as per customers' requirement

Process : Reaction Injection Molding

Purpose : Purpose

Purpose2 : Small Batch Production

Material : PU Material

Other Materials : Can Be Customized

Surface Treatment : Painting, Pad Print, Screen Print

Accuracy : ±0.1mm

Capacity : 1000 Pieces/day

The Largest Size Ever Made : 2000*1200*1000mm

Testing Equipment : CMM

Shipment : UPS,DHL,FEDEX,TNT UPS,DHL,FEDEX,TNT

Experience : 26 Years

Patent : 14

Industry : Car refitting car adaptations

Applying products : car bumpers doors dashboards console

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  • Focus on the rapid prototype of various auto parts


Reaction injection molding

Machining accuracy:±0.1mm

The largest size ever made: 2000*1200*1000mm

Processing of materials:HD RIM4210/1100 PU Resin Yu-heng RIM5236 PU Resin Axson RIM875/900 PU Resin



Product Description

ProcessReaction injection molding
Service featuresTechnical innovation, complex and difficult sample processing, special person quick quotation, fast processing speed, high precision, guaranteed quality, product confidentiality system, one-to-one service, cost-effective
Application fieldCar door, car bumper, car intake grille, car control panel,dashboard,console, car lights and other car parts
The process flow

1. Customize the order plan

2. Disassembly of drawing programming

3. Preparation

4. Reaction injection molding

5. QC inspection

6. Surface treatment

7. The total quality control

8. Shipment of finished products

Processing capacityEvery day 1000
The drawing format

3D drawing format: IGS, STP, STEP, PRT, XT, STL (3D printing file)

2D drawing format: DWG, DXF, PDF

Surface treatmentGrinding, sandblasting, polishing, oil spraying, baking paint, silk screen printing, wire drawing, radium carving, electroplating, UV, oxidation, leather grain, surface erosion grain, plastic bag, transfer printing, bronzing
The quality control

1. Material quality inspection

2. Precision inspection

3. Appwholeness inspection

4. Function inspection

5. Structure quality inspection

6. Surface treatment quality inspection

7. Packaging quality inspection

Testing equipmentCoordinate measuring instrument, 2.5 dimensional measuring instrument, inside micrometer, outside micrometer, electronic height ruler, thread through stop gauge, external thread ring gauge, electronic caliper, needle gauge
Inspection process

1. Material procurement


2. Material testing


3. Material warehousing


4. Receive orders and claim materials


5. CNC machining


6. At the beginning of QC inspection


7. Surface treatment


8. QC total quality control


9. Warehouse of finished products


10.Pack


11. Packing inspection


12. The delivery

Time limit for a project delivery5-8 days (actual duration depends on the quantity and requirements of the product)
Product packaging

Inner packing: foam, plastic, paper;

Packing: thick carton, custom wooden case

Cooperation process

1. Provide drawings

2. Engineering quotation

3. Confirm the order

4. Processing

5. Packaging and shipping

6. Confirm receipt of goods

Transport of goods

negotiation





Other Advantages:
1. We have our own factory ,experienced worker, professional engineers, workshop and complete equipment. It can reduce the lead-time.
2. Nearly 26 years experiences in prototyping .
3. We can provide you high quanlity product at most competive price,in order to save each others' extra cost.


The Transaction Flow Chart
1. Enquiry--- Our customers send us 3D drawings in the extension of IGS*/STP*/STEP*/X_T*
2. Quote---- According to customers' requirements,we make an offer.
3. Negotiation -----Both sids negotiate the Process,material,delivery time,service and so on.
4. Sign an contract---- Place Order .
5. Manufacturing ---According to customers requirements.
6. Quality--- Control & Assurance -----Take photoes
7. Delivery---Delivery by sea or air (according to customers' requirement).


FAQ

1. Q: Are you a factory or trading company?
A: We are a factoru. We have about 20 years experiences in making prototypes business.

2. Q: What is your MQQ? Can we get some samples from you?
A: 1 pcs. We are honored to offer you samples, you just need to pay the freight cost and the sample fee.


3. Q: If i need make the prototype, could you tell me the procedure?
A: Step 1st, pls send us your 3d files in your available from (Pro/Engineer/ CAD/ CAM/ IGS/ STP/ UG) and (ect: polish/ painting and so on);
2nd, The quotation will be given, comfirm the order;
3rd, 50% Desposit before making order and the balance after sending the photos of the finished items;
4th, shiping
5th, after sales service;
6th, give us your suggestion about this prototypes so that let us do better. Thanks very much.


4. Q: Which payment terms do you accept?
A: T/T, Westen Union



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